Fiat-Allis 645 Wheeled Loaders Service Manual (73058627)

Illustrated factory Service Manual for Fiat-Allis Wheeled Loaders Models 645.

This manual will assist you in diagnosing, analyses, testing, and repair for your 4wd wheeled loader.
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Covered Models:
   645

Format: PDF, 1267 pages
Language: English
Table of Contents:
   Index
   3500, 3500MKII, 670T Engines
      Supplement No. 5 Service Manual Form 70650824 3500, 3500 Mark II, 670T Engines
      Supplement No. 4 Service Manual Form 70650824 (English) 3500 and 3500 Mark II Engines
      Supplement No. 3 Service Manual Form 70650824-6 3500 Engine
      Mailing No. 2 Replacement Pages For 650824 (10-65) Service Manual 3500 Engines Construction Machinery Division
      Mailing No. 1 Replacement Pages For 650824 (10-65) Service Manual 3500 Engines Construction Machinery Division
      Description and Specifications
      Cooling System
      Electrical System
      A - Fuel System (With Simms Fuel Injection Pump)
      Air Cleaner and Intake Manifold
      Exhaust Manifold and Turbocharger
      Valves, Valve Operating Mechanism, and Cylinder Head
      Front End and Gear Train
      Flywheel, Ring Gear, Flex Plate Drive, Flywheel Housing, and Crankshaft Rear Oil Seal
      Lubricating System
      Camshaft and Camshaft Bearings
      Pistons, Piston Rings, Connecting Rods, and Connecting Rod Bearings
      Crankshaft and Crankshaft Gear, Main Bearings, and Main Bearing Caps
      Cylinder Block and Cylinder Sleeves
      Engine Removal and Installation
      Engine Disassembly and Assembly
      Fits and Tolerances, Torque Specifications, and Stud Gauge Heights
      Trouble Shooting
      Service Tools
      Conversion Tables
   Turbocharger
      Description and Operation
      Maintenance
      Removal and Disassembly
      Cleaning and Insspection
      Reassembly and Installation
      Troubleshooting
      Service Tools
   Transmission 545, 545H, 645
      Supplement No. 6 Service Manual 73044122 Transmission 545, 545H, 645 Wheel Loaders
      Description and Operation
      Preventive Maintenance
      General Overhaul
      Disassembly of Transmission into Subassemblies
      Rebuild of Subassemblies
      Assembly of Transmission From Subassemblies
      Wear Limits
      TRT Transmission - Optional Equipment
      Rear Axle Disconnect (TT and TRT)
      Conversion Tables
   Transmission 545, 545H, 545B, 605B, 645, 645B
      Safety Rules
      General Supplement to 73059226, 73142482, 73127734, and 73127735
      Table of Contents
      General Information
      Description and Operation
      Preventive Maintenance
      General Overhaul Information
      Transmission Removal and Installation
      Disassembly of Transmission into Subassemblies
      Rebuild of Subassemblies
      Assembly of Transmission from Subassemblies
      TRT Transmission - Operation and Description
      TRT Transmission - Disassembly and Assembly
      Service Tools, Wear Limits and Spring Data
      Alphabetical Index
   Axles
      Supplement No 9. Service Manual Form 73053547 - Axles 545, 545-B, 545H, 605-B, 645, 645-B, 745, 745-B, 745H, 745H-B Wheel Loaders
      Supplement No 8. Service Manual Form 73053547 - Axles 545, 545H, 605, 745, 745H Wheel Loaders (Incl. Series B)
      Supplement No 7. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
      Supplement No 6. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
      Supplement No 5. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
      Supplement No 4. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
      Supplement No 3. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
      Supplement No 2. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders
      Supplement No 1. Service Manual Form 3053547-0 - Axles 545, 545H, 645, 745, Wheel Loaders
      Table of Contents
      General Information and Description
      Trouble Shooting
      Removal and Installation of Axles
      Differential Removal and Disassembly
      Cleaning and Inspection
      Assemble Components
      Planetary Hubs
      Cleaning and Inspection
      Assembly and Installation
      Drive Shafts
      Torque Specifications
      Wheels and Tires
      No Spin Differential Removal and Disassembly (Special Equipment)
   Brakes and Air System 545, 545H, 645
      Supplement No. 2 Service Manual Form 73047530 ( Same as 3047530-5) Brakes and Air System 545, 545H, 645 Wheel Loaders
      Brakes
      Wheel Brakes
      Master Brake Cylinder
      Bleeding of Hydraulic System
      Parking Brake
      Vacuum Pump
      Compressor/ Governor
      Governor
      Hydrovac (545 Models Only)
      Air Reservoir Tank (TL645 Only)
      Air Pak (TL645 Only)
      Air Cleaner and Check Valve - Vacuum (TL545's)
      Troubleshooting and Test Procedures
   Brakes and Air System 645, 645B
      Supplement No. 3 Service Manual Form 73057214 ( Same as 3057214-3) Brakes and Air System 645 (S/N 2032-Up) & 645-B Wheel Loaders
      Supplement No. 2 Service Manual Form 73057214 ( Same as 3057214-3) Air System and Brakes 645 (S/N 2032-Up) & 645-B Wheel Loaders
      Supplement No. 1 Service Manual Form 3057214-3 Air System and Brakes 645 (S/N 56C02720-Up)
      Safety Rules
      General Description
      Trouble Shooting
      Air Compressor
      Governor
      Air Tank
      Air Tank Drain Cocks
      Air Tank Valve and Check Valves
      Air Application Valve
      Power Clusters
      A - Emergency Brake Control Valve
      Service Brakes
      Clutch-Off Valve
      Alcohol Injector
      Air Pressure Gauge
      Air Horn
      Low Air Pressure Switch
      Parking Brake
      Bleeding System
      Tests
      Miscellaneous
      Index
   Power Steering
      Supplement No. 1 Service Manual Form 73068993 - Power Steering 545,545-H, 545-B, 605-B, 645, 645-B, Wheel Loaders
      Description and Operation
      A - Emergency Steering (Special Equipment)
      Service and Maintenance
      Troubleshooting
      Power Steering Cylinders
      Power Steering Pump
      Power Steering Gear Assembly
      Hydraulic Pump
      Demand Valve
      Test and Adjustment Procedures
      Pressure Line, Fittings, Hoses and Tubing
      Torque Values
      Alphabetical Index
   Bucket Hydraulic Systems
      Supplement No. 1 Service Manual Form 73124400 Bucket Hydraulic Systems 545 thru 745-C Wheel Loaders
      Safety Rules
      General
      Hydraulic System Specifications
      Description and Operation
      Troubleshooting and Testing
      Hydraulic Pump Repair
      Hydraulic Control Valve Repair
      Hydraulic Cylinder Repair
      Hydraulic Fittings, Hoses and Tubing
      Service Tools
      Torque Values
   Bucket and Chassis
      Supplement No. 4 - Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545-B, 605-B, 645, 645-B, 745, 745H, 745-B, 745-C Wheel Loaders
      Supplement No. 3 - Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545-B, 605-B, 645, 645-B, 745, 745H, 745-B, 745-C Wheel Loaders
      Supplement No. 2 - Service Manual Form 3055458 -8 Bucket and Chassis 545, 545H, 605, 645, 745, & 745H (Including Series B) Wheel Loaders
      Supplement No. 1 - Service Manual Form 3055458-8 Bucket and Chassis 545, 545H, 645, 745, Wheel Loaders
      Table of Contents
      General Description
      Bucket and Linkage
      Fenders, Ladder, Hood, Bonnet, and Hand Rail
      Platform and Seat Assembly
      Fuel Tank
      Main Frame and Pivot Pins
      Torque Specifications
      Linkage Wear Limits
      ROPS Cab
      Index
      Conversion Tables
   Electrical Systems
      Safety Rules
      Table of Contents
      General Description
      Troubleshooting
      Changing Circuit
      Starting Circuit
      Ignition Circuit
      Accessory Ciruits
      Batteries
      Electrical System Schematics