John Deere 655B and 755B Crawler Loaders Operators Manual (OMT153081)

Illustrated factory Operators Manual for John Deere Crawler Loaders Models 655B and 755B.

This manual will assist you in operating, and maintaining for your loader crawler or crawler loader.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models:
   655B
   755B

Format: PDF, 248 pages
Language: English
Publication Date: 06 Apr 1998
Table of Contents:
   INSPECT MACHINE
   USE HANDHOLDS AND STEPS
   PREVENT MACHINE RUNAWAY
   USE SEAT BELT PROPERLY
   MAINTAIN SEAT BELT
   OPERATING ON SLOPES
   PARK MACHINE SAFELY
   KEEP RIDERS OFF MACHINE
   HANDLE FLUIDS SAFELY - AVOID FIRES
   PREPARE FOR EMERGENCIES
   HANDLE STARTING FLUID SAFELY
   CLEAN TRASH FROM MACHINE
   PROTECT AGAINST FLYING DEBRIS
   WEAR PROTECTIVE CLOTHING
   PROTECT AGAINST NOISE
   WARN OTHERS OF SERVICE WORK
   HANDLE CHEMICAL PRODUCTS SAFELY
   KEEP ROPS INSTALLED PROPERLY
   SUPPORT RAISED EQUIPMENT
   PRACTICE SAFE MAINTENANCE
   STAY CLEAR OF MOVING PARTS
   SUPPORT MACHINE PROPERLY
   DISPOSE OF WASTE PROPERLY
   AVOID HARMFUL ASBESTOS DUST
   REMOVE PAINT BEFORE WELDING OR HEATING
   AVOID HIGH-PRESSURE FLUIDS
   AVOID HEATING NEAR PRESSURIZED FLUID LINES
   PREVENT BATTERY EXPLOSIONS
   CLEAN THE MACHINE REGULARLY
   SERVICE COOLING SYSTEM SAFELY
   STORE ATTACHMENTS SAFELY
   TRAVEL SAFELY
   Safety Signs
   Operators Station
   GAUGES, INDICATORS, AND SWITCHES
   VOLTMETER GAUGE
   ENGINE COOLANT TEMPERATURE GAUGE
   TRANSMISSION OIL TEMPERATURE GAUGE
   ENGINE OIL PRESSURE GAUGE
   TRANSMISSION OIL PRESSURE GAUGE
   CONTROL LEVERS - "U" PATTERN
   DISCONNECT SWITCH AND LEVER
   BOOM, BUCKET AND AUXILIARY LEVERS
   SEAT RELEASE LEVER
   PEDALS
   WORK LIGHTS - IF EQUIPPED
   AIR CONDITIONER
   CAB HEATER
   WINDSHIELD WIPERS AND WASHER
   DOME LIGHT
   CAB LIGHT
   OPERATORS MANUAL HOLDER
   ADJUSTING SEAT
   CHECK SEAT BELT
   Break-In
   OBSERVE ENGINE OPERATION CLOSELY
   AFTER THE FIRST 10 HOURS
   BETWEEN THE FIRST 50 TO 100 HOURS
   Pre-Start Inspection
   INSPECT MACHINE DAILY BEFORE STARTING
   Operating the Engine
   CHECK INSTRUMENTS BEFORE STARTING
   STARTING THE ENGINE
   USING STARTING FLUID - IF EQUIPPED (COLD WEATHER STARTING AID)
   USING COOLANT HEATER - IF EQUIPPED
   USING BOOSTER BATTERIES - 24 VOLT SYSTEM
   ENGINE DISCONNECT CLUTCH LEVER - IF EQUIPPED
   TRANSMISSION AUTOMATIC CONTROL VALVE SHUT-OFF
   CHECK INSTRUMENTS AFTER STARTING
   WARM UP ENGINE
   ENGINE COLD WEATHER WARM-UP
   STOPPING THE ENGINE
   ADJUSTING ENGINE FOR HIGH ELEVATION
   Driving the Machine
   DRIVING THE MACHINE
   OPERATING NEUTRAL LOCK LEVER
   OPERATING BRAKE AND PARK BRAKE LOCK PEDAL
   DRIVING THE MACHINE
   TRAVEL SPEEDS
   STEERING THE MACHINE
   STOPPING THE MACHINE
   EMERGENCY STOPPING
   PARKING THE MACHINE
   LOCK ALL COMPARTMENTS
   Operating the Machine
   OPERATING THE BOOM/BUCKET CONTROL LEVER
   OPERATING AUXILIARY CONTROL LEVER - IF EQUIPPED
   OPERATING SELECTOR VALVE ROD - IF EQUIPPED
   OPERATING IN MUD OR WATER - EARLIER MACHINES
   CHECK AND ADJUST RETURN-TO-DIG SWITCH
   OPERATING TIPS
   OPERATING AND MAINTENANCE UNDERCARRIAGE TIPS
   LOADING BUCKET USING BOOM RAISE
   LOADING BUCKET USING BUCKET ROLLBACK
   LOADING BUCKET FROM A BANK
   EXCAVATING WITH A CRAWLER LOADER
   DRAWBAR PIN
   Transporting
   LOADING MACHINE ON A TRAILER
   TOWING
   SHIPPING SPECIFICATIONS
   Fuels and Lubricants
   FUEL SPECIFICATIONS
   STORING FUEL
   FUEL TANK
   LOW SULFUR DIESEL FUEL CONDITIONER
   DO NOT USE GALVANIZED CONTAINERS
   ENGINE OIL
   HYDRAULIC OIL
   SPLITTER GEARBOX OIL
   TRANSMISSION OIL
   INNER AND OUTER FINAL DRIVES OIL
   TRACK ROLLERS, FRONT IDLER, CARRIER ROLLER AND TRACK FRAME PIVOT
   GREASE
   LUBRICANT STORAGE
   ALTERNATIVE AND SYNTHETIC LUBRICANTS
   MIXING OF LUBRICANTS
   Periodic Maintenance
   SERVICE YOUR MACHINE AT SPECIFIED INTERVALS
   CHECK THE HOUR METER REGULARLY
   USE CORRECT FUELS AND LUBRICANTS
   INSTALL LIFT ARM LOCKING PIN
   PREPARE MACHINE FOR MAINTENANCE
   MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
   OILSCAN AND COOLSCAN
   MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
   MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
   MaintenanceAs Required
   CHECK AIR RESTRICTION INDICATOR
   DRAIN FUEL TANK SUMP
   CHECK AND ADJUST ALTERNATOR BELT TENSION
   CHECK AND ADJUST FAN BELT TENSION
   CHECK AND ADJUST COMPRESSOR BELT TENSION - IF EQUIPPED
   CHECK TRACK SAG
   ADJUST TRACK SAG
   ADJUST TRACK SAG - CONTINUED
   MaintenanceEvery 10 Hours or Daily
   CHECK ENGINE OIL LEVEL
   CHECK COOLANT LEVEL
   CHECK TRANSMISSION OIL LEVEL (RIGHT RESERVOIR)
   CHECK HYDRAULIC OIL LEVEL - LEFT RESERVOIR
   GREASE BUCKET LINKAGE
   MaintenanceEvery 50 Hours
   CHECK SPLITTER GEARBOX OIL LEVEL
   MaintenanceEvery 100 Hours
   GREASE LOADER PIVOT POINTS
   GREASE TRACK ADJUST CYLINDER - LATER MACHINES
   MaintenanceEvery 200 Hours
   CHANGE ENGINE OIL AND FILTER ELEMENTS
   CHECK INNER AND OUTER FINAL DRIVE OIL LEVEL
   MaintenanceEvery 500 Hours
   GREASE TRANSMISSION DRIVESHAFT UNIVERSAL JOINTS (SERIAL NO. - 76118)
   CHANGE FUEL FILTER
   CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS
   ADD COOLANT CONDITIONER TO COOLANT
   CHECK AIR INTAKE HOSE
   MaintenanceEvery 1000 Hours
   CHANGE SPLITTER GEARBOX OIL
   CHANGE INNER AND OUTER FINAL DRIVE OIL
   MEASURE AND ADJUST ENGINE VALVE CLEARANCES/VALVE LASH
   CLEAN ENGINE CRANKCASE VENT TUBE
   MaintenanceEvery 3000 Hours
   CHANGE HYDRAULIC OIL AND FILTER ELEMENT - LEFT RESERVOIR
   CHANGE TRANSMISSION OIL AND FILTER ELEMENT - RIGHT RESERVOIR
   Maintenance
   SERVICING THE COOLING SYSTEM
   CHECKING COOLANT HOSES
   DRAINING THE COOLING SYSTEM
   ENGINE COOLANT
   FILLING THE COOLING SYSTEM
   TEST THE COOLANT FREEZE - PROTECTION LEVEL
   DO NOT CHANGE INJECTION PUMP
   DO NOT SERVICE INJECTION NOZZLES
   REMOVING DB4 FUEL INJECTION PUMP ENGINE - IF EQUIPPED
   INSTALLING DB4 FUEL INJECTION PUMP
   FUEL MAINTENANCE
   CHECKING FUEL FILLER SCREEN
   REPLACING FUSES
   DRAINING FUEL FILTER SEDIMENT
   CLEANING FUEL TANK OUTLET SCREEN
   REMOVING AIR FILTER ELEMENTS
   CLEAN DUSTY PRIMARY ELEMENT
   CLEAN OILY OR SOOTY PRIMARY ELEMENT
   INSPECT ELEMENT
   INSTALLING AIR FILTER ELEMENTS
   SERVICE BATTERIES CAREFULLY
   CHECKING ELECTROLYTE SPECIFIC GRAVITY
   USING BATTERY CHARGER
   REPLACING BATTERIES
   REMOVING BATTERIES
   PRECAUTIONS FOR ALTERNATOR AND REGULATOR
   REPLACING FUSES
   CIRCUIT BREAKERS
   REMOVE AND INSTALL HALOGEN BULB
   ADDING 12 VOLT ACCESSORIES
   CHECKING NEUTRAL START SYSTEM
   CHANGE REVERSE WARNING ALARM VOLUME
   TRACK SAG GENERAL INFORMATION
   CHECKING FRONT IDLER, TRACK ROLLERS AND CARRIER ROLLER FOR OIL LEAKAGE
   CHECKING FRONT IDLER OIL LEVEL
   CHECKING TRACK ROLLER OIL LEVEL
   CHECKING CARRIER ROLLER OIL LEVEL
   CHECKING FRONT IDLER HORIZONTAL MOVEMENT
   CHECKING FRONT IDLER VERTICAL MOVEMENT
   CHECKING ENGINE DISCONNECT - IF EQUIPPED, CLUTCH LINKAGE AND THROW-OUT BEARING
   ADJUSTING FNR CONTROL LEVER
   ADJUSTING ENGINE SPEED CONTROL LEVER
   CLEANING CAB AIR FILTER
   CHECKING FIRE EXTINGUISHER - IF EQUIPPED
   DO NOT SERVICE CONTROL VALVES, CYLINDERS, PUMPS OR MOTORS
   CHANGING SEAT LOCATION
   CHECKING WINDSHIELD REGULARLY - IF EQUIPPED
   WELDING ON MACHINE
   HARDWARE TORQUE SPECIFICATIONS
   KEEP ROPS INSTALLED PROPERLY
   CHECK TRACK SHOE BOLT TORQUE - EXCEPT SPLIT MASTER LINK
   CHECK SPLIT MASTER LINK TRACK SHOE BOLT TORQUE
   METRIC BOLT AND CAP SCREW TORQUE VALUES
   ADDITIONAL METRIC CAP SCREW TORQUE VALUES
   SERVICE RECOMMENDATIONS FOR METRIC SERIES FOUR BOLT FLANGE FITTING
   UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
   CHECK OIL LINES AND FITTINGS
   SERVICE RECOMMENDATIONS FOR 37 FLARE AND 30 CONE SEAT CONNECTORS
   SERVICE RECOMMENDATIONS FOR O-RING BOSS FITTINGS
   SERVICE RECOMMENDATIONS FOR FLAT FACE O-RING SEAL FITTINGS
   SERVICE RECOMMENDATIONS FOR INCH SERIES FOUR BOLT FLANGE FITTINGS
   Operational Checkout
   OPERATIONAL CHECKOUT
   Troubleshooting
   ENGINE
   ELECTRICAL SYSTEM
   HYDRAULIC SYSTEM
   HYDROSTATIC TRANSMISSION
   DISCONNECT CLUTCH
   BRAKE SYSTEM
   AIR CONDITIONING
   Storage
   PREPARE MACHINE FOR STORAGE
   MONTHLY STORAGE PROCEDURE
   Crime Prevention Tips
   HELP PREVENT CRIME
   RECORD IDENTIFICATION NUMBERS
   KEEP PROOF OF OWNERSHIP
   PARK INDOORS OUT OF SIGHT
   WHEN PARKING OUTDOORS
   REDUCE VANDALISM
   REPORT THEFTS IMMEDIATELY
   Specifications
   655B CRAWLER LOADER
   655B GENERAL SPECIFICATIONS
   655B LOADER OPERATING INFORMATION
   755B CRAWLER LOADER
   755B GENERAL SPECIFICATIONS
   755B LOADER OPERATING INFORMATION
   755B LOADER OPERATING INFORMATION
   655B AND 755B DRAIN AND REFILL CAPACITIES
   Machine Numbers
   RECORD PRODUCT IDENTIFICATION NUMBER (PIN)
   RECORD ENGINE SERIAL NUMBER
   Checklists
   MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
   MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
   John Deere Service Literature Available
   PARTS CATALOG
   OPERATORS MANUAL
   TECHNICAL AND SERVICE MANUALS
   FUNDAMENTALS OF SERVICE MANUALS
   JOHN DEERE IS AT YOUR SERVICE WHEN YOU NEED IT