Yanmar 3TNV86CT, 3TNV88C, 4TNV86CT, 4TNV88C, 4TNV98C and 4TNV98CT Diesel Engines Service Manual (0BTN4-G00201)

Illustrated factory Service Manual for Yanmar Diesel Engines Models 3TNV86CT, 3TNV88C, 4TNV86CT, 4TNV88C, 4TNV98C and 4TNV98CT.

This manual will assist you in diagnosing, analyses, testing, and repair for your diesel engine.
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Covered Models:
   3TNV86CT
   3TNV88C
   4TNV86CT
   4TNV88C
   4TNV98C
   4TNV98CT

Format: PDF, 304 pages
Language: English
Publication Date: 01 Jul 2013
Table of Contents:
   Cover
   Table of Contents
   Introduction
   YANMAR Warranties
      YANMAR Limited Warranty
      Emission System Warranty
      YANMAR Co., Ltd. Limited Emission Control System Warranty - USA Only
   Safety
      Safety Statements
      Safety Precautions
   General Service Information
      Component Identification
      Location of Labels
      Emission Control Regulations
      Emission Control Labels
      Engine Family
      Function of Major Engine Components
      Function of Cooling System Components
      Main Electronic Control Components and Features
      Installation Position of Sensors
      Diesel Fuel
      Engine Oil
      Engine Coolant
      Specifications
      Principal Engine Specifications
      Engine Service Standards
      Tightening Torques for Standard Bolts and Nuts
      Abbreviations and Symbols
      Unit Conversions
   Periodic Maintenance
      Before You Begin Servicing
      Introduction
      Periodic Maintenance Schedule
      Periodic Maintenance Procedures
   Engine
      Before You Begin Servicing
      Introduction
      Cylinder Head Specifications
      Camshaft and Timing Gear Train Specifications
      Crankshaft and Piston Specifications
      Cylinder Block Specifications
      Special Torque Chart
      Special Service Tools
      Measuring Instruments
      Cylinder Head
      Measuring and Adjusting Valve Clearance
      Crankshaft and Camshaft Components
      EGR System
      Intake Throttle
   Fuel System
      Before You Begin Servicing
      System Structure
      Fuel System Specifications
      Fuel System Diagram
      Fuel System Components
   Cooling System
      Before You Begin Servicing
      Introduction
      Cooling System Diagram
      Engine Coolant Pump Components
      Engine Coolant System Check
      Engine Coolant Pump
   Lubrication System
      Before You Begin Servicing
      Introduction
      Oil Pump Service Information
      Lubrication System Diagram
      Checking Engine Oil Pressure
      Oil Pump Components
   Turbocharger
      Before You Begin Servicing
      Introduction
      Specifications
      Troubleshooting
      Turbocharger Components
      Turbocharger Component Functions
      Washing Procedure
      Periodic Inspection
   Starter Motor
      Before You Begin Servicing
      Introduction
      Starter Motor Information
      Starter Motor Specifications
      Starter Motor Troubleshooting
      Starter Motor Components
      Starter Motor
   Alternator
      Before You Begin Servicing
      Introduction
      Dynamo and Alternator Information
      Alternator Specifications
      Dynamo Specifications
      Alternator Troubleshooting
      Alternator Components
      Alternator Wiring Diagram
      Alternator Standard Output
      Alternator
      Dynamo Component Location
      Dynamo Wiring Diagram
      Operation of Dynamo
      Dynamo Standard Output
      Testing of Dynamo
      Dynamo
   Electronic Control System
      Before You Begin Servicing
      System Structure
      Troubleshooting of Electronic Control System
      Replacement of Components
      Electronic Control Harness Connections
   Electric Wiring
      Electric Wiring Precautions
      Electrical Wire Resistance
      Battery Cable Resistance
      Electrical Wire Sizes - Voltage Drop
      Conversion of AWG to European Standards
   Failure Diagnosis
      Special Service Tools
      Tier 4 (BOSCH) Compression Inspection Procedures
      Measured Value and Troubleshooting
      Quick Reference Table for Troubleshooting