John Deere 9R390, 9R440, 9R490, 9R540, 9R590, 9R640 4WD Articulated Tractors, 9RX490, 9RX540, 9RX590 and 9RX640 Articulated Tracked Tractors (+SCRAPER) Operation and Test Manual (TM164819)

Illustrated factory Operation and Test Manual for John Deere 4WD Articulated Tractors Models 9R 390, 9R 440, 9R 490, 9R 490 SCRAPER, 9R 540, 9R 540 SCRAPER, 9R 590, 9R 590 SCRAPER, 9R 640, 9R 640 SCRAPER, Articulated Tracked Tractors Models 9RX 490, 9RX 490 SCRAPER, 9RX 540, 9RX 540 SCRAPER, 9RX 590, 9RX 590 SCRAPER and 9RX 640.

This manual will assist you in diagnosing, and troubleshooting for your 4wd articulated tractor or articulated tracked tractor.
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Covered Models:
   9R 390 4WD Articulated Tractor
   9R 440 4WD Articulated Tractor
   9R 490 4WD Articulated Tractor
   9R 490 SCRAPER 4WD Articulated Tractor
   9R 540 4WD Articulated Tractor
   9R 540 SCRAPER 4WD Articulated Tractor
   9R 590 4WD Articulated Tractor
   9R 590 SCRAPER 4WD Articulated Tractor
   9R 640 4WD Articulated Tractor
   9R 640 SCRAPER 4WD Articulated Tractor
   9RX 490 Articulated Tracked Tractor
   9RX 490 SCRAPER Articulated Tracked Tractor
   9RX 540 Articulated Tracked Tractor
   9RX 540 SCRAPER Articulated Tracked Tractor
   9RX 590 Articulated Tracked Tractor
   9RX 590 SCRAPER Articulated Tracked Tractor
   9RX 640 Articulated Tracked Tractor

Format: PDF, 4779 pages
Language: English
Publication Date: 10 Feb 2022
Table of Contents:
   Introduction
      Foreword
   General Information
      Safety
      General References
      References for Technical Information
      Diagnostic Philosophy
   Diagnostic Trouble Codes
      Armrest Interface Control Software Diagnostic Trouble Codes (AIC)
      Automatic Temperature Control Software Diagnostic Trouble Codes (ATC)
      Chassis Control Software Diagnostic Trouble Codes (CCU)
      Cab Load Center Software Diagnostic Trouble Codes (CLC)
      Premium App Radio Control Software Diagnostic Trouble Codes (CRH)
      Radio Control Software Diagnostic Trouble Codes (CRU)
      Reconfigurable Controls Interface Control Software Diagnostic Trouble Codes (CSA)
      Aptiv Radio Control Software Diagnostic Trouble Codes (DE7)
      Engine Control Software Diagnostic Trouble Codes (ECU)
      Engine Control Module (ECM)
      Engine Interface Control Software Diagnostic Trouble Codes (EIC)
      ActiveSeatII Control Software Diagnostic Trouble Codes (ESU)
      Front Console Control Software Diagnostic Trouble Codes (FCC)
      Front Driveshaft Health Control Unit (FDH)
      StarFire 6000 Diagnostic Trouble Codes (GR6)
      Hitch Control Software Diagnostic Trouble Codes (HCC)
      Hitch Valve Control Software Diagnostic Trouble Codes (HV1)
      Vehicle Security Control Software Diagnostic Trouble Codes (ICA)
      Implement Receiver StarFire 6000 Implement Diagnostic Trouble Codes (IR6)
      JDLink Control Software Diagnostic Trouble Codes (JDL)
      StarFire 6000 Integrated Receiver Diagnostic Trouble Codes (MG1)
      Control Software Diagnostic Trouble Codes (MFC)
      Operator Interface Control Software Diagnostic Trouble Codes (OIC)
      Primary Display Control Software Diagnostic Trouble Codes (PDU)
      PowerShift Transmission Control Software Diagnostic Trouble Codes (PTP)
      Roof Lighting Control Software Diagnostic Trouble Codes (RLC)
      Rear PTO Control Software Diagnostic Trouble Codes (RPT)
      SCV Control Software Diagnostic Trouble Codes (SCC)
      Suspended Front Axle Control Software Diagnostic Trouble Codes (SFA)
      SV_Rear - SV1-8 Rear SCVs Control Software Diagnostic Trouble Codes (SV Rear)
      TEC_TEI - Tractor Equipment Control Software Diagnostic Trouble Codes (TEC and TEI)
      Powershift Transmission Shift Control Software Diagnostic Trouble Codes (TIP)
      Vehicle Load Center Control Software Diagnostic Trouble Codes (VLC)
      Virtual Terminal Implement Control Software Diagnostic Trouble Codes (VTI)
      Virtual Terminal Vehicle Control Software Diagnostic Trouble Codes (VTV)
      XMA_XSA_XMB_XSB - ActiveCommand Steering (ACS) Control Software Diagnostic Trouble Codes (XMA, XSA, XMB, and XSB)
      XMC_XSC - AutoTrac Steering Control Software Diagnostic Trouble Codes (XMC and XSC)
   Observable Symptom and System Diagnostics
      General Information
      Fuel, Air Intake, Exhaust, and Cooling
      Electrical
      Electronic Control Unit
      PowerShift Transmission (PST)
      Drivetrain
      Brakes
      Steering
      Hydraulics
      Suspension
      Operator Station
   Engine
      General Information
      Theory of Operation
      Diagnostic Tests and Adjustments
   Engine Component Information
      General Information
      Engine Component Location
   Fuel, Air Intake, Exhaust, and Cooling
      General Information
      Theory of Operation
      Schematic
   Fuel, Air Intake, Exhaust, and Cooling Component Information
      General Information
      Fuel, Air Intake and Exhaust System Component Location
      Cooling System Component Location
   Electrical
      General Information
      Theory
      Diagnostic Schematics
      Starter Motor and Charging Circuit
      Road Lighting
      Field Lighting
      Interior Lighting
      Turn-Signal and Warning Lights
      Operator Seat
      HVAC
      Audible Alerts
      Radio
      Accessories
      Power Outlet Sockets
      Window Wipers
      Remote Mirrors
      Front Console Controls
      Armrest Controls
      GreenStar Display and Implement CAN Bus
      Radar
      JDLink / ServiceADVISOR Remote
      Engines
      Immobilizer
      Differential Lock and Axle
      Rear PTO
      Transmission Common Functions
      PowerShift Transmission (PST)
      Rear SCV`s and Rear Hitch
      Display
      Controller Area Network (CAN)
      Suspended Front Axle
      Trailer Brakes
      Secondary Brakes
      Service Brakes
      Steering
      Ground Connections
      Electronic Control Units
   Electronic Control Units
      General Information
      Interactive Tests and Calibrations
      Armrest Interface Control Software Readings (AIC)
      Automatic Temperature Control Software Readings (ATC)
      Chassis Control Software Addresses (CCU)
      Cab Load Center Control Software Addresses (CLC)
      Radio Communications Control Software Addresses (CRH)
      Radio Control Software Addresses (CRU)
      Auxiliary Control Software Addresses (CSA)
      Radio Communications Control Software Addresses (DE7)
      Engine Control Module Software Addresses (ECM)
      Engine Control Software Addresses (ECU)
      Engine Interface Control Software Addresses (EIC)
      ActiveSeat II Control Software Addresses (ESU)
      Front Console Control Software Readings (FCC)
      Front Driveshaft Health Control Unit (FDH)
      StarFire 6000 Addresses (GR6)
      Hitch Control Software Addresses (HCC)
      Hitch Valve Control Software Addresses (HV1)
      Vehicle Security Control Software Addresses (ICA)
      StarFire 6000 Implement Receiver Addresses (IR6)
      JDLink Control Software Addresses (JDL)
      MFC Control Software Addresses (MFC)
      StarFire Integrated 6000 Addresses (MG1)
      Operator Interface Control Software Addresses (OIC)
      Primary Display Control Software Addresses (PDU)
      PowerShift Transmission Control Software Addresses (PTP)
      Roof Lighting Control Software Addresses (RLC)
      Rear PTO Control Software Addresses (RPT)
      SCV Control Software Addresses (SCC)
      Suspended Front Axle Control Software Addresses (SFA)
      SV_Rear - SV1-8 Rear SCVs Control Software Addresses
      TEC_TEI - Tractor Equipment Control Software Addresses (TEC and TEI)
      Powershift Transmission Shift Control Software Addresses (TIP)
      Vehicle Load Center Control Software Addresses (VLC)
      Virtual Terminal Implement Control Software Addresses (VTi)
      Virtual Terminal Vehicle Control Software Addresses (VTV)
      XMA_XSA_XMB_XSB - ActiveCommand Steering (ACS) Control Software Addresses (XMA, XSA, XMB, and XSB)
      XMC_XSC - AutoTrac Steering Control Software Addresses (XMC and XSC)
   Electrical Component Information
      General Information
      Electrical Assemblies
      Sensors
      Condensors/Capacitors
      Lights
      Fuses
      Charging
      Monitoring Devices
      Relays
      Motors
      Resistors
      Switches
      Diodes
      Wiring Harnesses
      Wiring Harnesses - Battery Cables
      Wiring Harnesses - Antennas, Ethernet, Monitor, USB
      Interconnects
      Ground Points
      Electronically Actuated Mechanical Devices
   PowerShift Transmission (PST)
      General Information
      Operational and Preliminary Checks
      Theory of Operation
      Schematic
      Diagnostic Tests and Adjustments
   Drivetrain
      General Information
      Operational and Preliminary Checks
      Theory of Operation
      Schematic
      Diagnostic Tests and Adjustments
   Drivetrain Component Information
      General Information
      PowerShift Transmission (PST) Components
      Drivetrain Components
   Brakes
      General Information
      Operational and Preliminary Checks
      Theory of Operation
      Schematic
      Diagnostic Tests and Adjustments
   Steering
      General Information
      Operational and Preliminary Checks
      Theory of Operation
      Schematic
      Diagnostic Tests and Adjustments
      Observable Symptom Diagnosis
   Steering and Brakes Component Information
      General Information
   Hydraulics
      General Information
      Operational and Preliminary Checks
      Theory of Operation
      Schematic
      Diagnostic Tests and Adjustments
   Hydraulics Component Information
      General Information
      Accumulators
      Clutches/Cylinders/Pistons
      Check Valves
      Filters/Screens
      Hydraulic Assemblies
      Heat Exchangers
      Miscellaneous Components
      Orifices
      Pumps
      Reservoirs/Tanks
      Valves
      Mechanical Assemblies
      Diagnostic Receptacles/Couplers
      Plugged Ports
   Suspension
      General Information
      Operational and Preliminary Checks
      Theory of Operation
      Schematic
      Diagnostic Tests and Adjustments
   Suspension Component Information
      General Information
   Operator`s Station
      General Information
      HVAC Operational and Preliminary Checks
      HVAC System Theory of Operation
      HVAC-Schematic
      HVAC Diagnostic Tests and Adjustments
      Seat Operational and Preliminary Checks
      Seat Theory of Operation
      Seat Schematic
   Operator`s Station Component Information
      General Information
      Operator Station Components
   Tools
      General Information
      Dealer Fabricated Tools
      Fuel, Air Intake, Exhaust, and Cooling-Install Test Equipment
      PowerShift Transmission (PST)-Install Test Equipment
      Steering-Install Test Equipment
      Hydraulics-Install Test Equipment
      Suspension-Install Test Equipment
      Cab-Install Test Equipment
   APPENDIX
      Section 250A
      Section 250B
      Section 260A
      Section 260B