John Deere 842, 852, 854, 862 and 864 Round Balers Technical Manual (TM300119)

Illustrated factory Technical Manual for John Deere Round Balers Models 842, 852, 854, 862 and 864.

This manual will assist you in diagnosing, and repairing for your round baler.
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Covered Models:
   842
   852
   854
   862
   864

Format: PDF, 1040 pages
Language: English
Publication Date: 03 May 2016
Table of Contents:
   Introduction
      Foreword
   Safety
      Safety Information
   General
      Serial Numbers
      Torques for Hardware
      Lubrication
      General Information
   Electrical System - Repair
      Connectors
      Sensors and Switches
      Actuators
      BaleTrak and BaleTrak Plus Monitor
   Power Train
      Walterscheid Powerline
      Baler Main Drive Shaft (Baler without Rotary Feeder Device)
      Baler Main Drive Shaft (Baler With Rotary Feeder Device)
      Shear Bolt Clutch
      Walterscheid Slip Clutch
      Cam-Type Cut Out Clutch
      Gear Case (Baler without Rotary Feeder Device)
      Gear Case (Baler with Rotary Feeder Device)
      Chain
      Sprocket Alignment
   Braking System - Repair
      Air Brakes
      Hydraulic Brakes
      Brake Shoe and Drum
   Hydraulic System
      Bale Density Control Valve (842, 852 and 854 Balers)
      0 Bar Soft Core Device (852 and 854 Balers)
      Bale Density Control Valve (862 and 864 Balers)
      0 Bar Soft Core Device (862 and 864 Balers)
      Hydraulic Cylinders
      Hydraulic Hoses
      Gate Lock Valve
      Rotary Feeder Hydraulic Components without Precutter Device
      Rotary Feeder Hydraulic Components with Precutter Device
   Miscellaneous
      Axle
      Gate Latch
   Lubrication System - Repair
      Drive Chain Lubrication
   Pickup Repair
      2.00 m (6 ft. 7 in.) Pickup (Baler with Rotary Feeder Device)
      2.20 m (7 ft. 3 in.) Pickup (Baler with Rotary Feeder Device)
      2.20 m (7 ft 3 in.) Pickup (Baler without Rotary Feeder Device)
      Pickup Adjustments
      Pickup Drive Components
   Rotary Feeding Device
      Adjustment
      Repair
   Bale Chamber
      Identification of Rolls
      Baler Rolls
      Roll Scraper
      Belt Repair
      Tension Arm Repair
      Top Idler Roll Declutchable Drive
   Net Tying System
      Repair
   Twine Tying System
      Electrical Tying System
   Diagnostic Trouble Codes
      Description
   Diagnostic Trouble Codes for ISOBUS Baler
      Baler Diagnostic Trouble Codes
      John Deere Display Diagnostic Trouble Code
   Diagnostic Trouble Codes for BaleTrak Control
      Description
      Battery Voltage
      Bale Size Potentiometer R2 or RB311
      Right Bale Shape Potentiometer R4 or RB322
      Left Bale Shape Potentiometer R3 or RB321
      Twine Actuator M1
      Net Actuator M2
      Soft Core Valves Y1, Y5 and Y6
      Pickup Solenoid Valve Y4
      Knife Solenoid Valve Y3
      Drop Floor Solenoid Valve Y2
      Cleaning Auger S12
      Lower Drive Roll RPM Sensor S6
      Twine Pulley Sensors S7/S8
      Net Cut Switch S4 or Sensor SB414
      Right Gate Switch S1 or Sensor SB337
      Left Gate Switch S2 or Sensor SB336
      Oversize Bale Switch S3 or sensor SB317
      Positive Analog Reference
      EPROM
   Observable Symptoms
      Hydraulics - Observable Symptoms
   Electrical System
      General Information
      Test Equipment
      Electrical Diagram/Battery Wiring Harness
      Electrical System/ELC Plus Monitor (Electronic Tying Control)
      Electrical Diagram/ELC Plus Monitor (Electronic Tying Control)
      Electrical System/BaleTrak Control
      Electrical Diagram/BaleTrak Monitor
      Diagnostic Modes/BaleTrak Monitor
      Electrical Diagram/ISOBUS Baler
      Diagnostic Tests - ISOBUS Baler
      Diagnostic Modes/ISOBUS Baler
      Advanced Machine Settings Mode/ISOBUS Baler
   Connector and Component Information
      Electrical Component Location for ISOBUS Baler
      Electrical Component Location for BaleTrak Baler
      Component Information - Control Units
      Component Information - Lights
      Component Information - Signalling Devices
      Component Information - Relays
      Component Information - Actuators
      Component Information - Terminating Resistors
      Component Information - Potentiometers
      Component Information - Sensors and Switches
      Component Information - Connectors (XB101 to XB199)
      Component Information - Connectors (XB301 to XB399)
      Component Information - Connectors (XB401 to XB499)
      Component Information - Connectors (XB501 to XB599)
      Component Information - Connectors (XB801 to XB899)
      Component Information - Connectors (Others)
      Component Information - Solenoids
   Lubrication System - Operation and Tests
      Theory of Operation
      Component Location
   Air Brake System - Operation and Tests
      Safety
      Air Brake System - Description
      Air Brake System - Tests
   Hydraulic Brake System - Operation and Tests
      Hydraulic Brake System - Description
      Hydraulic Brake System - Tests
   Hydraulic System - Operation and Tests
      Safety
      General Information
      Bale Density/Gate Control - Description
      Bale Density/Gate Control - Tests
      Pickup Lift System (Baler without Precutter Device)
      Rotary Feeder Hydraulic System without Precutter Device - Description
      Rotary Feeder Hydraulic System without Precutter Device - Tests
      Rotary Feeder Hydraulic System with Precutter Device - Description
      Rotary Feeder Hydraulic System with Precutter Device - Tests
   Net Tying - Operation and Tests
      Net Tying System - Operation
   Special Tools
      Special Tools - Dealer-Fabricated
      Special Tools (Available as Spare Parts)
      Section 100A
      Section 100B
      Section 130A
      Section 130B
      Section 211A
      Section 211B
      Section 260A
      Section 260B