John Deere 540, 545, 550, 570, 580 and 590 Round Balers Technical Manual (TM3265)

Illustrated factory Technical Manual for John Deere Round Balers Models 540, 545, 550, 570, 580 and 590.

This manual will assist you in diagnosing, and repairing for your round baler.
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Covered Models:
   540
   545
   550
   570
   580
   590

Format: PDF, 608 pages
Language: English
Publication Date: 21 Feb 2002
Table of Contents:
   Introduction
      Foreword
   Safety
      Safety Information
   General
      Serial Numbers
      Torques for Hardware
      Lubrication
      General Information
   Electrical System
      Connectors
      Sensors and Switches
      Actuators
      BaleMaster Control Monitor (570, 580 and 590)
      BaleMaster Controller (570, 580 and 590)
      Manual Twine Control Switch (540, 570 and 580)
      Bale Monitor (545 and 550)
      Sound Alarm (540 and 545)
   Power Train
      Bondioli Powerline
      Walterscheid Powerline
      Walterscheid CV Joint
      Baler Main Drive Shaft
      John Deere Slip Clutch
      Shear Bolt Clutch
      Walterscheid Slip Clutch
      Cam-Type Cut Out Clutch
      Comer Gear Case
      Superior Gear Case (540, 545 and 550)
      Precutter Gear Case
      Chain Tension
      Sprocket Alignment
   Hydraulic System
      Bale Density Control Valve (540, 545, 570 and 580)
      Bale Density Control Valve (550 and 590)
      Hydraulic Cylinders
      Gate Locking Valve (550 and 590)
      Hydraulic Twine Arm Control (545 and 550)
      Hydraulic Twine Operating Instructions (545 and 550)
      Net Wrapping Hydraulic Components (545 and 550)
      Precutter Hydraulic Components
   Miscellaneous
      Wheel and Hub Repair
      Tongue Repair (540, 545 and 550)
      Tongue Repair (570, 580 and 590)
      Gate Latch
      Bale Size Indicator
      Bale Shape Sender
   Pickup Repair
      1.41 m (4 ft 7 in.) Pickup
      1.81 m (5 ft 11 in.) Pickup
      2.20 m (7 ft 3 in.) Pickup
      Pickup Adjustments
      Pickup Drive Components
   Precutter System
      Adjustment
   Bale Chamber
      Identification of Rolls
      Baler Rolls
      Scraper of Roll
      Belt Repair
      Belt Guide for Net Wrapping Device
      Tension Arm Repair
      Top Idler Roll Declutchable Drive
   Net Wrapping System
      Repair (Baler Up To SN 322399)
      Repair (Baler From SN 322400)
   Twine Wrapping System
      Electrical Wrapping System (540, 570, 580 and 590)
      Hydraulic Wrapping System (545 and 550)
   Electrical System (570, 580 and 590)
      General Information
      Test Equipment
      Electrical System Diagrams for Road Light
      Electrical System / Manual Twine Control
      Electrical Diagram / Manual Twine Control Switch
      Checking Twine Wrapping Function
      Checking Soft Core Function
      Electrical System / Electronic Wrapping Control
      Electrical Diagram / Electronic Wrapping Control
      Checking Twine Wrapping Function
      Checking Soft Core Function
      Checking the Bale Oversize and Gate Function
      Electrical System / BaleMaster Control
      Electrical Diagrams / BaleMaster Control
      BaleMaster Diagnostic Mode
      Checking BaleMaster Monitor
      Checking Controller Power Supply and Data Link
      Checking Twine Wrapping Function
      Checking Net Wrapping Function
      Checking Twine and Net Wrapping Control Function
      Checking Bale Oversize and Tension Control Function
      Checking Gate Function
      Checking Precutter Function
      Checking Soft Core Function
   Electrical System (540, 545 and 550)
      General Information
      Test Equipment
      Manual Twine Control Switch (540 only)
      Sound Alarm (540 and 545)
      Basic Monitor (545 and 550)
      Monitor For Net Wrapping (545 and 550)
      Monitor for Soft Core (545 and 550)
      Electrical Diagnostics
   Hydraulic System - Operation and Tests
      Safety
      General Information
      Bale Density / Gate Control - Description
      Bale Density / Gate Control - Troubleshooting
      Bale Density / Gate Control - Tests
      Pickup Lift System (Baler without Precutter)
      Precutter Hydraulic System - Description
      Precutter Hydraulic System - Tests
   Net Wrapping - Operation and Tests
      Troubleshooting
      General Information
      Net Wrapping System - Operation (545 and 550)
      Net Wrapping System - Operation (570, 580 and 590)
   Twine Wrapping - Operation and Tests
      Troubleshooting
      General Information
      Twine Wrapping System - Operation (545 and 550)
      Twine Wrapping System - Tests (545 and 550)
      Section 100A
      Section 100B
      Section 130A
      Section 130B
      Section 330A
      Section 330B