John Deere 678 Wrapping Balers (European Edition) Technical Manual (TM3301)

Illustrated factory Technical Manual for John Deere Wrapping Balers Models 678.

This manual will assist you in diagnosing, and repairing for your wrapping baler.
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Covered Models (European Edition):
   678

Format: PDF, 809 pages
Language: English
Publication Date: 08 Dec 2009
Table of Contents:
   Introduction
      Foreword
   Safety
      Safety Information
   General
      Baler Serial Numbers
      GreenStar Component Identification
      Torques for Hardware
      Lubrication
   Electrical System - Repair
      Connectors
      Sensors and Switches
      Actuators
      BaleTrak Plus Monitor (S.N. -088999)
   Power Train
      Walterscheid Powerline
      Cam-Type Cut Out Clutch
      Cam-Type Cut Out Clutch (S.N. -061888)
      Cam-Type Cut Out Clutch (S.N.061889-)
      MaxiCut Precutter Gear Case
      Chain Tension
      Sprocket Alignment
   Braking System - Repair
      Air Brakes
      Hydraulic Brakes
      Brake Shoe and Drum
   Hydraulic System - Repair
      Safety
      Bale Density Control Valve
      Bale Density Control Valve (S.N. -088999)
      Bale Density Control Valve (S.N. 089000-)
      Wrapping Valve
      Wrapping Valve (S.N. -088999)
      Wrapping Valve (S.N. 089000-)
      Main Control Valve
      Main Control Valve (S.N. -088999)
      Main Control Valve (S.N. 089000-)
      Hydraulic Cylinders
      Hydraulic Brake
      Hydraulic Motor Series
      OMP Hydraulic Motor Series
      OMS Hydraulic Motor Series
      MaxiCut Precutter Electro-Hydraulic Valve
      Coupler
   Hydraulic System - Adjustment
      Safety
      Adjustment
      Adjustment (S.N. -088999)
      Adjustment (S.N. 089000-)
   Miscellaneous
      Wheel, Hub and Axle
      Bale Shape Indicator
      Tongue
      Body Frame
   Lubrication System - Repair
      Drive Chain Lubrication
      Drive Chain Lubrication (S.N. -049999)
      Drive Chain Lubrication (S.N. 050000-)
      Automatic Greasing System (S.N. 089000-)
   Pickup Repair
      2.00 m (6 ft 7 in.) Pickup
   MaxiCut Precutter System
      Adjustment
   Bale Chamber Rolls
      Rolls and Bearings
      Scraper of Roll
   Net Tying
      Repair - Net Tying
      Repair - Standard Net Tying (S.N.- 079999)
      Repair - CoverEdge Net Tying (S.N. 080000-)
   Twine Tying
      Repair - Twine Tying
   Wrapping Table
      Table Drive
      Belt and Roll
   Wrapping Device
      Rubber Mat
      Bale Tilt
      Wrapping Arm
   Diagnostic Trouble Codes
      Description
   Diagnostic Trouble Codes - GreenStar
      Description
      Wrapping Baler Diagnostic Trouble Code List
      Display Diagnostic Trouble Code List
   Diagnostic Trouble Codes - BaleTrak
      Description
      Battery Voltage
      Twine Actuator M1
      Net Actuator M2
      Pick up Valve Y4
      Knife Valve Y3
      Reverser Valve Y2
      Gear Case RPM Sensor S6
      Twine Pulley Sensor S7/S8
      Net Switch S4
      E40Xa - Net Switch S4 (S.N. -079999)
      E40Xb - Net Sensor S4 (S.N. 080000-)
      Right Gate Switch S1
      Full-Size Bale Switch S3
      EPROM
   Diagnostic Trouble Codes - Virtual Terminal
      Description
      Diagnostic Trouble Code List
   Troubleshooting
      Bale Density/Gate Control - Troubleshooting
      Bale Density/Gate Control - Troubleshooting (S.N. -088999)
      Bale Density/Gate Control - Troubleshooting (S.N. 089000-)
      Wrapper Control - Troubleshooting
      Wrapper Control - Troubleshooting (S.N. -088999)
      Wrapper Control - Troubleshooting (S.N. 089000-)
   Electrical System
      General Information
      Test Equipment
      Electrical System Diagrams for Road Light
      Electrical System Diagrams for Road Light (S.N. -070407)
      Electrical System Diagrams for Road Light (S.N. 070408-)
      Electrical System/BaleTrak Control
      Electrical Diagrams/BaleTrak Control
      Electrical Diagrams/BaleTrak Control (S.N. -070407)
      Electrical Diagrams / BaleTrak Control (S.N. 070408-088999)
      Diagnostic Modes/BaleTrak Control
      Electrical System/GreenStar Control
      Electrical Diagrams/GreenStar Control
      Diagnostic Mode/GreenStar Control
      Machine Setup/GreenStar Control
      Software/GreenStar Control
      Checking GreenStar Electrical Power System
      Fuse Diagnosis
      Checking Lamp E101 (Optional)
      Checking Safety Arm Sensor S103 and Stop Button S101
      Checking Torn Film Sensor S104
      Checking Wrapping Arm Position Sensor S105
      Checking Wrapping Arm Rotation Sensor S106
      Checking Net Feeding Sensor S107
      Checking Gate Open Sensor S108
      Checking Gate Closed Sensor S109
      Checking Bale On Table Sensor S110
      Checking Wrapping Table Position Sensors S111 and S112
      Checking Table Positioning Sensor S113
      Checking Twine Tying Sensor S114 and Net Cut Sensor S4
      Checking Slow Speed Table Belt solenoid valve Y101 (Optional)
      Checking solenoid valve Y102 for Lowering Knives
      Checking solenoid valve Y103 for Raising Knives
      Checking Close Gate solenoid valve Y104
      Checking Open Gate solenoid valve Y105
      Checking Table Forward Movement solenoid valve Y106
      Checking Table Backward Movement solenoid valve Y107
      Checking Fast Speed Arm Rotation solenoid valve Y108
      Checking Reverse Arm Rotation solenoid valve Y109
      Checking Regular Arm Rotation solenoid valve Y110
      Checking Slow Speed Table Movement solenoid valve Y111 and Buzzer H101
      Electrical System/Virtual Terminal Control
      Electrical Diagrams/Virtual Terminal Control
      Diagnostic Mode/Virtual Terminal Control
      Machine Setup/Virtual Terminal Control
      Software/Virtual Terminal Control
   Lubrication System - Operation and Tests
      Chain Lubrication - Theory of Operation
      Chain Lubrication - Theory of Operation (S.N. -049999)
      Chain Lubrication - Theory of Operation (S.N. 050000-)
      Chain Lubrication - Component Location
      Chain Lubrication - Component Location (S.N. -049999)
      Chain Lubrication - Component Location (S.N. 050000-)
      Chain Lubrication - Troubleshooting
      Chain Lubrication - Troubleshooting (S.N. -049999)
      Chain Lubrication - Troubleshooting (S.N. 050000-)
      Chain Lubrication - Diagnostic and Test Procedure (S.N. -049999)
      Automatic Greasing System - Theory of Operation
      Automatic Greasing System - Troubleshooting
      Automatic Greasing System - Diagnostic and Test Procedure
   Air Brake System - Operation and Tests
      Safety
      Air Brake System - Description
      Air Brake System - Tests
   Hydraulic Brake System - Operation and Tests
      Safety
      Hydraulic Brake System - Description
      Hydraulic Brake System - Tests
   Hydraulic System - Operation and Tests
      Safety
      General Information
      MaxiCut Precutter Hydraulic System - Description
      MaxiCut Precutter Hydraulic System - Tests
      Main Control Valve - Description
      Main Control Valve - Description (S.N. -088999)
      Main Control Valve - Description (S.N. 089000-)
      Bale Density/Gate Control - Description
      Bale Density/Gate Control - Description (S.N. -088999)
      Bale Density/Gate Control - Description (S.N. 089000-)
      Bale Density/Gate Control - Tests
      Bale Density/Gate Control - Tests (S.N. -088999)
      Bale Density/Gate Control - Tests (S.N. 089000-)
      Wrapping System - Description
      Wrapping System - Description (S.N. -088999)
      Wrapping System - Description (S.N. 089000-)
   Net Tying - Operation and Tests
      Troubleshooting
      Theory of Operation
   Twine Tying - Operation and Tests
      Troubleshooting
   Special Tools - Dealer-Fabricated
      Manufacturing the Tools
      Section 100A
      Section 100B
      Section 130A
      Section 130B
      Section 211A
      Section 211B
      Section 211C
      Section 260A
      Section 260B
      Section 330A
      Section 330B